Manufacturing

Future-proof your manufacturing facilities by adopting smart technologies and advanced predictive analytics.

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Success Stories

Industry Challenges

Consumer Demand Changes

Adapt manufacturing processes to ever changing market conditions to meet consumers’ needs around personalization, customization, and desire for individual CX.

Products Evolution

Transform your products from inert objects into “smart” devices and extend all current capabilities to embrace service-based monetization strategies.

Cost Effectiveness

Empower flexible and agile manufacturing to bring products more quickly in smaller batches by utilizing latest technologies.

Value Chain Effectiveness

Bypass traditional intermediaries and optimize value chain processes by blurring the line between manufacturing and technology on one hand, and manufacturing and retail on the other.

AI-Based Image Anomaly Detection in Manufacturing

$ 1M

savings per year

5%

scrap reduction

6

weeks required for a PoC

The client’s objective was to modernize and automate the existing manual processes. They brought Adastra in to find a way to compare images from the current runs with those from past successful runs of that recipe of foam and issue alerts if any deviations were found.

If an anomaly were detected, Azure LogicApps would trigger an alert mechanism and send an alert via email. Both the ‘good’ and ‘problem’ images were stored in the Azure Data Lake. Power BI was used to expose all this information, and the images and telemetry KPIs (flow, temperature, pressure, chemicals, mechanical data, etc.)

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We can help with

Quality sensing and detecting

Enable real-time equipment monitoring, visual analytics, in-line quality testing.

Collaboration and digital twins

Adopt solutions for fast prototyping, virtual reality production cell configuration, and digital product modeling.

Process automation

Leverage robotic and cognitive process automation, AI & machine learning, and natural language processing.

Data analytics

Enhance command centers of using data, predictive analytics and visualization, to drive actionable insights.

Real-time asset tracking

Perform dynamically adjusted schedules between distributed factories/plants by using active/passive asset-tracking sensors.

Performance and energy management

Utilize intelligent asset management and predictive maintenance to enhance sensor-based asset monitoring and reduce waste, scrap, and utility consumption.

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Need to solve manufacturing challenges?

We can help.

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The Secret Sauce

Innovation

Adopt new smart technologies to meet the ever-changing demands and conditions in the smart factory and the supply network.

Interoperability

Facilitate full interoperability between all manufacturing services and systems that power your business.

Cyber security

Mitigate the risk of cyber security with prevention, detection, and remediation by implementing the right security controls that protect against the emerging threats of tomorrow.

Digital enablement

Embrace smart technologies to radically improve the performance and efficiency, while reducing waste and operational costs.

Trust

Facilitate communication and customer interaction to help build trust and long-term relationship by utilizing new manufacturing capabilities and innovative solutions.

Scalability

Combine new methodologies with technological advancements to efficiently build and coordinate your smart factory.

I want to…

GAIN ACTIONABLE BUSINESS INSIGHTS

MODERNIZE IT INFRASTRUCTURE

SECURE CLOUD WORKLOADS

BUILD A SINGLE DATA REPOSITORY

IMPROVE DATA QUALITY

AUTOMATE BUSINESS PROCESSES

DEVELOP NEW APPLICATIONS

FIND A TECHNOLOGY PARTNER

Why Adastra?

Vision

We help our customers reimagine what mobility means and adopt the best mobile strategy.

Experience

Embrace agile development approach and mindset that helps businesses plan, adjust, and rethink as mobile technologies evolve.

Foresight

Implement the best approach to developing tailored manufacturing solutions.

Contact us

Adastra helped us take a broader perspective around our analytics platform. Their team of experts established and implemented a future proof architecture that enables us to scale our Power BI platform across Magna divisions globally.

Stefan Tropper

IT Tower Manager, B2B & Solutions, Magna Global IT